Facilities

Foundry facilities in VKI Industrial Area, Jaipur

Induction furnace melting and green sand machine moulding, with a plant capacity of 350 tonnes a month.

What equipment does the plant have?

MeltingInduction furnace. Number of furnaces and capacity per heat
MouldingGreen sand machine moulding. Number and type of moulding machines, box sizes
SandSand plant type and capacityTo be confirmed
Plant capacity350 tonnes per month
MachiningMachines, if anyTo be confirmed
Quality labSpectrometer, hardness tester, UTM or others actually presentTo be confirmed

Photos from the plant

Workers in yellow helmets at green moulding machines under a blue steel gantry in the Bikaner Engineering Works plant

Moulding machines caption to confirm

Moulds are made by green sand machine moulding.

Long row of moulding boxes on a roller line inside the Bikaner Engineering Works foundry shed

Mould line caption to confirm

Moulding boxes on the line in the main shed.

Blue sand preparation plant with bucket elevator, hopper and mixer inside the foundry

Sand plant caption to confirm

Sand preparation for green sand moulding.

Sand cores of many sizes stacked on red racks and on the floor of the foundry

Core store caption to confirm

Sand cores stored by size, ready for moulding.

Photo of the induction furnaceYour furnace photo here

Induction furnace

Iron is melted in an induction furnace. Number of furnaces and capacity per heat.

Photo of the quality labYour quality lab photo here

Quality lab

Lab equipment and checks done before dispatch.To be confirmed

How does a casting move through the plant?

  1. Pattern

    Your drawing or pattern is reviewed and prepared for moulding. Confirm: in-house pattern shop, customer patterns, or both.

  2. Moulding

    Green sand moulds are made on moulding machines.

  3. Melting

    Iron is melted in an induction furnace.

  4. Pouring

    Molten SG iron or grey iron is poured into the moulds.

  5. Fettling

    Castings are knocked out, cleaned and finished.

  6. Inspection

    Checks and tests done before dispatch, and the equipment used.To be confirmed

Questions buyers ask

What is the plant capacity of Bikaner Engineering Works?

The plant capacity is 350 tonnes of castings per month.

How are the castings melted and moulded?

Metal is melted in an induction furnace, and moulds are made by green sand machine moulding.

How are castings tested and inspected?

Lab and inspection methods actually used, for example chemical analysis, hardness or tensile tests.To be confirmed

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DrawingMaterial & gradeQuantityWeight per casting